We have recently had to change most of our Velvet production to mills in Europe. Along with some other fabric companies, we have been experiencing quality issues with Chinese produced silk velvet. It’s probably only happening at one or two mills but it has been a big headache for us as we have had to return some significant orders due to less than perfect quality issues. And it’s sometimes hard to get the mills to accept returns that are of OK quality but not excellent.

Anyway, just a heads-up. Check where your silk velvet is being manufactured and double check the quality.

Silk Velvet Fabric Upholstery Fabric Martindale Rub TestCashmere Silk Velvet is one of the world’s most luxurious fabrics. But is it THE most luxurious? Now this is a good question! and a little tricky to answer.

Perhaps the most expensive yarn is from the vicuña (vicuna, vicugna), which is a camel-like animal found in the high alpine areas of the South American Andes. Whilst not an endangered species it is a rare animal and difficult to farm as it tends to escape!

Cashmere yarn comes from the cashmere goat and other goats such as the pashmina goat.

Cashmere and Vicuna have an outer layer of hair which is coarse and rough but protective for the animal. This is the guard hair. Underneath the guard hair is a warm layer of much, much softer hair. This underlayer consists of hollow-fibred hair that is an excellent insulator. The vicuna has the finest of these fibres of any (resultant) wool anywhere in the world.

About 400g of yarn can be produced from one Vicuna compared to 150g from the Cashmere goat, the latter being a smaller animal. There are many more Cashmere goats in the world and I suspect this is why Cashmere is relatively affordable – as it is produced in much larger volumes in a more competitive market.

As an indication a Vicuna scarf would cost in excess of US$1000. As far as I know it is not produced in sufficient quantities to be available in a suitable form for interiors use (I could be wrong). But if it were it could be woven with silk to produce THE MOST EXPENSIVE AND BEST woolen silk velvet in the world. A further problem is that the Vicuna fibre can readily be damaged when dyed, again making significant production quantities problematic.

Now, as much of the Cashmere yarn produced comes from China, Australia and other countries…in fact just about anywhere other than Kasmir! it strikes me that is an opporutnity waiting to happen for some illustrious, economically-minded, goat breeder out there with friends in the textiles industry. If the production problems could be overcome I could see that there still would be a market for an interiors fabric retailing at in excess of GBP800/m  (US£1300/yard) – albeit a small one.

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Silk Velvet Upholstery Fabric TextileMohair Velvet and Silk Velvet buyers consider this: You have just invested a considerable amount of money in a high quality silk velvet or mohair velvet. Are you really considering upholstering with it yourself. Use an experienced upholsterer who, to be brutally honest, should not need the instructions that follow.

Some velvets are woven with a nap others are not. It is not a problem either way. If there is a nap you need to know which way it goes as that affects the process of upholstering. When you run your hand down the mohair velvet or silk velvet the smoothed direction indicates the direction of the nap. Remember this, it is important.

I’m assuming that you have already checked that the fabric is not damaged and that each piece is from the same dye lot.

The nap should be upholstered downwards for:

- the back;

- the seat; and

- side surfaces.

The nap should be upholstered from the outside inwards for:

- arm rests.

How do you flip your cushions? Top to bottom or left to right?

Most people flip from top to bottom. It is therefore standard upholstering practice to upholster the front and the back the opposite way. IE when they are flipped over the nap is the same.

You should use a layer of wadding between the foam and the fabric. The wadding can be either cotton or synthetic it does not really matter but check with any fire rating requirements. Again check that you are using the right kind of foam but HR foam or cold foam are both fine.

However if the pile is vertical then we advise the additional use of a cotton slip-cover.

Going back to the foam for a minute we advise that you use white wadding. In certain circumstances it is possible that grey wadding will ‘bleed’ causing marks on your beautiful Mohair Velvet. For example this may be caused from moisture used in the cleaning process.

Always use wadding on the arm rests as a protective layer to help eliminate ‘sharp’ edges. Using wadding on arm rests will thus reduce wear and tear considerably.

For the piping never use synthetic piping cord, always use cotton piping cord. As with the arm rests this will reduce wear and tear by eliminating the ‘sharper edges’.

Again to reduce wear and tear also use the length of the fabric to make the piping. this will look better as well.

Happy Upholstering

Finally! Our summer collections have been decided and we will begin to introduce the new designs and colourways throughout the remainder of this year. We have been inundated with new work in the first part of this year causing our blog posts to be curtailed and our ‘spring’ collection to nearly be an autumn/fall collection. Not that we really do seasonal collections in any case.

I will return later in another post to KOTHEA’s quite remarkable sales figures for the financial year just finished. Most surprising, especially considering we are in the midst of a recession. We had our best ever year and by quite a large margin.

We expect some coverage of the new collections in World of Interiors and Elle decoration but, again, more on that at another time.

Where can you see our collections? Well, we are as elusive as ever but we are starting to digitize some images to our flickr feed (click the images on the right or here). The flickr update is ongoing, there is information on flickr now but some of the images are not final and some images do not have full associated descriptions / product details but we are woking on that this week. Our usual clients will receive the new collections in due course starting in late summer; if you need them more urgently for pressing projects of course we will be happy to oblige. Please get in contact in the usual way.

Not all are in production yet but most sampling is available now.

As a very broad summary we have:

1. New colours of several existing ranges including faux leather;

2. More velvets including patterned and crush;

3. Striped, double width linens;

4. Upholstery weight linen; and

5. A few more interesting one-off designs in limited colourways like the one heading up this blog post.

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Velvets have become increasingly popular over the last 5 years. Both residential and contract usage of velvets have increased tremendously. Having been produced for hundreds of years velvets never seem to have lost the attention of discerning designers.

Interior Designers are often interested in the properties and manufacture of velvet – the two being necessarily related. The depth of the pile, the durability of the finish, the ease of maintaining the beautiful finish.

Velvet is made in one of two ways – cut or uncut:

1. Cut pile

a. Here the loom is configured to (more…)

Velvet Fabric Includes Mohair Velvet

Velvet Fabric Includes Mohair Velvet

Velvet Fabrics by KOTHEA include Mohair Velvet, Cotton Velvet, Linen Velvet & silk velvet. The most popular being mohair velvet the most luxurious being Cashmere Silk Velvet.

KOTHEA was asked “what is the difference between cotton velvet and mohair velvet upholstery fabric”.

More of an explanation about velvet is given here – essentially ‘velvet’ is the finish arrived at by a specific production process. That process can be applied to many fibres. Mohair usually refers to a silk-like fabric or yarn made from the hair of the Angora goat and cotton is a natural fibre that grows from the cotton plant.

This blog contains lots of posts on velvets both from: an explanatory point of view; a marketing/sales point of view; and a usage point of view – hopefully something for everyone. You can use the search tools to the right to find out more. Please feel free to ask questions.

Flammability


The measurement of a fabric’s performance when it is exposed to specific sources of ignition.

Note: Association of Contract Textiles (ACT) guidelines specify different flammability tests dictated by the intended end use for the fabric.

Association of Contract Textiles
Guidelines

Upholstery
California Technical Bulletin #117 Section E –
Class 1 (Pass)

Direct Glue Wallcoverings
ASTM E 84-03 (Adhered Mounting Method) –
Class A or Class 1

Wrapped Panels and Upholstered Walls
ASTM E 84-03 (Unadhered Mounting Method) –
Class A or Class 1

Drapery
NFPA 701-89 (Small Scale)* – Pass*NFPA 701-99 Test #1 is being phased in at this time, but is not yet cited in all relevant codes. Therefore, the small-scale test remains the ACT standard until further notice.

QuickTime Movies (click links to play)
NFPA 701-99 (Small Scale)

California TB #117 Section E

TEST METHODS
California Technical Bulletin #117
Section E* – Class 1 (Pass)
The California TB #117 Section E is a test method of the California Bureau of Home Furnishings and Thermal Insulation. It is a vertical flame test measuring the ease of ignition and the burning rate when a small open flame hits the surface of the test fabric for 1 second. A Class 1 (Pass) rating is assigned if:

1. A 5.0″ section of the fabric is consumed in 3.5 or more seconds (less than 3.5 seconds is a failure). For raised surface fabric, the minimum burn time is increased to 4.0 seconds.

2. The fabric does not ignite.

* For complete technical details about California Bulletin #117 Section E: http://www.bhfti.ca.gov/techbulletin/117.pdf

ASTM E 84-03* Tunnel Test
The ASTM E-84 test is a test method of the American Society for Testing and Materials (ASTM). Commonly called the Tunnel Test, this test can be performed under two different methods adhered or non adhered where the only difference is in specimen preparation:

Adhered: The fabric is bonded to either a CA board substitute or gypsum board. This is the prescribed method for wall coverings whose actual use will be adhered .

Non adhered: If the fabric is a panel fabric or upholstered walls, it is tested in a frame without being bonded to any other material.

In each instance (adhered and non adhered), the fabric is placed in the ceiling of the test tunnel and subjected at one end to a high intensity flame which spreads over the first 4.5 feet of the 24 foot test specimen.

The distance of flame front progression and total burning time are used to calculate a flame spread index . Smoke monitors are used to calculate a smoke developed value. The flame spread index and smoke developed value are calculated from the results of the test fabric compared to the characteristics of cement board and red oak materials resulting in the indexes.

Typically, the code classes are as follows:

Class A: Flame Spread Index of 25 or less and Smoke Developed value of 450 or less

Class B: Flame Spread Index of 26 to 75 and Smoke Developed value of 450 or less

Class C: Flame Spread Index of 76 to 200 and Smoke Developed value of 450 or less

Caution: The ASTM E 84 test is only valid if the textile or vinyl wall covering is used in a sprinklered occupancy. If not, the Room Corner Test (NFPA 265 for textiles; and NFPA 286 for vinyl) is mandated in many jurisdictions.

* For complete technical details about ASTM E 84-03: http://www.astm.org

NFPA 701-89 (Small Scale)*
The NFPA 701-89 (Small Scale) is a test method of the National Fire Protection Agency. It measures the ignition resistance of a fabric after it is exposed to a flame for 12 seconds. The flame, char length and flaming residue are recorded. The fabric will pass the test if all samples meet the following criteria (if one sample fails the fabric fails):

1) An after flame of less then 2.0 seconds

2) An average char length of less than 6.5″ or an individual specimen of 7.5″.

3) The specimen does not continue to flame after reaching the floor of the test chamber

Note: NFPA 701-99 Test #1 is being phased in at this time, but is not yet cited in all relevant codes. Therefore, the small-scale test remains the ACT standard until further notice.

* For complete technical details about NFPA 701: http://www.nfpa.org

Revised October 2003:

Source: Association For Contract Textiles

Both Wyzenbeek and Martindale are abrasion or rub tests. They are however different tests which test different properties and success in one test does not infer success in the other. Wyzenbeek involves rubbing along the warp and weft of the fabric whereas Martindale is a figure-8 rub.

In more detail then:

Heavy Duty
30,000 double rubs Wyzenbeek method

40,000 cycles Martindale method

End use examples of heavy-duty installations where upholstery fabrics rated at 30,000 double rubs should be appropriate are single shift corporate, hotel rooms/suites, conference rooms and dining area usage.

There are extreme wear situations that may require higher levels of abrasion resistance. End use examples that may require higher than 30,000 double rubs include: 24 hours transportation terminals, 24 hour telemarketing, 24 hour healthcare emergency rooms, 24 hour casino gambling areas, and such public gathering places as theatres, stadiums, lecture halls and fast food restaurants.

It is strongly suggested that double rubs exceeding 100,000 are not meaningful in providing additional value in use. Higher abrasion resistance does not necessarily indicate a significant extension of the service life of the fabric.

The Wyzenbeek and Martindale tests are the two methods commonly used to predict wear-ability. Actual performance is determined by many factors such as fiber content, weaves, finishes, furniture design, maintenance, cleaning, and usage. Durability of an upholstery fabric is a complex interaction (combination) of a number of performance tests that, in addition to abrasion, includes seam slippage, pilling, tensile strength, and usage.

There is no correlation between the Wyzenbeek and Martindale tests so it is not possible to estimate the number of cycles that would be achieved on one test if the results from the other test were known.

TEST METHODS
A Wyzenbeek machine is used for this test allowing sample of the test fabric to be pulled tight in a frame and help stationary. Individual test specimens cut from the warp and weft direction are then rubbed back and forth using an approved fabric as the abradant. The number of double rub cycles achieved before two yarn breaks occur or noticeable wear is observed is recorded as the fabric’s abrasion rating.

Martindale
This is an oscillating test. Fabric samples are mounted flat and rubbed in a figure eight like motion using a piece of worsted wool cloth as the abradant. The number of cycles that the fabric can endure before fabric shows objectionable change in appearance (yarn breaks, pilling, holes) is counted. Number of cycles determines abrasion rating.

Infering one result from another:

Despite what you will read on other web sites including the sites of some of the best known fabric houses in the world you simply cannot infer a Wyzenbeek score from a Martindale score or vice versa. However as said earlier for Heavy Duty usage you might specify: 30,000 double rubs Wyzenbeek method OR 40,000 cycles Martindale method. So in that sense you can say that for a certain level of usage the Martindale result needs to be 33% higher than the Wyzenbeek. But you CANNOT say that if a fabric scores 100,000 Wyzenbeek then there is no point in undertaking a Martindale test as you “know” its result would be 133,333 – that would simply be wrong; the Martindale could be higher or lower, you have to test it.

If this post does supply you with enough information please comment below or email us and we will expand it.

Most fabrics undergo the Martindale Test to check their durability and suitability for various uses, i.e, curtains, domestic furniture, contract furniture. The test is also known as the Rub Test and it tests for abrasion. The test gives a score in 1000′s of rubs. Domestic fabrics often have a rating of 20,000 rubs. Generally, the higher the figure the more suitable the fabric for heavy usage. For example some KOTHEA velvets have scores of over 100,000 making them usable for heavy contract scenarios in hotels.

You also might want to look <here> for details on the related Wyzenbeek test. Wyzenbeek is another (but different) kind of abrasion/rub test.

The technical details of the Martindale test are shown below but this information is not normally required to be known by an interior designer:

A circular specimen, mounted in a specimen holder and subjected to a defined load, is rubbed against an abrasive medium (standard wool fabric) in a translational movement tracing a Lissajous figure, the specimen holder being additionally freely rotatable around its own axis perpendicular to the plane of the specimen. The normal end point of the test is when two threads are broken or in the case of pile fabrics when the pile has completely worn off. The inspection interval is dependent on the end point of the fabric and is usually every 1,000 up to 5,000 rubs, every 2,000 between 5,000 & 20,000 every 5,000 between 20,000 & 40,000 and every 10,000 above 40,000

We were asked for the Rub Test of cotton velvet. This would depend on the specific quality of cotton and the type of velvet.

KOTHEA’s cotton velvet has a rub test of approximately 50,000. Making it suitable for contract.

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